Rail transportation safety recommendation R96-05

Locomotive fuel tank crashworthiness

The Transportation Safety Board of Canada recommends that the Department of Transport assess the design of the current passenger locomotive fuel tanks and require, in the short term, that measures be taken to improve their crashworthiness, including limiting fuel spillage.

Rail transportation safety investigation report
Date the recommendation was issued
Date of the latest response
February 2015
Date of the latest assessment
March 2015
Rating of the latest response
Fully Satisfactory
File status
Closed

Summary of the occurrence

On 20 November 1994, VIA Rail Canada Inc. passenger train struck a piece of rail intentionally placed on the CN track near Brighton, Ontario. A fire erupted and the trailing portion of the locomotive and two passenger cars became engulfed in flames. Forty six passengers were injured, most of them during the emergency egress from the train.

Rationale for the recommendation

As a result of safety deficiencies identified during the investigation of this occurrence, the Board recommended that:

The Department of Transport assess the design of the current passenger locomotive fuel tanks and require, in the short term, that measures be taken to improve their crashworthiness, including limiting fuel spillage.
TSB Recommendation R96-05

Previous responses and assessments

January 1997: Board assessment of response to R96-05

The susceptibility of the locomotive fuel tanks to puncture and the associated limitations in their design to minimize fuel spillage/spraying is placing the travelling public at risk. The reply indicates that TC is currently gathering information on the extent of the fuel tank problems; however, there is no mention of any evaluation on the vulnerability of the tanks to accidental rupture in order to take appropriate measures in the short term. On the one hand it appears that TC is leaving the decision to the railway industry as to the necessity to improve the crashworthiness of the tanks; on the other hand, TC advises that VIA has no plans to “modify the configuration of fuel tanks on the seven locomotives in service”. Indeed, both TC and VIA seem to be limiting the scope of their assessment of fuel tank crashworthiness to only those locomotives of the type involved in the occurrence, rather than all passenger locomotives in service.

Given that there is no planned action to reduce the susceptibility of the fuel tanks to accidental damage/fuel spillage in the short term, and there is no evidence of any substantive assessment of the inherent design risks for any passenger locomotives. Therefore, the Board assesses the response to Recommendation R96-05 as Unsatisfactory.

January 2005: New information in response to R96-05

The remaining seven locomotives of the occurrence type have been removed from service. TC indicated that VIA Rail has no plans to modify the configuration of fuel tanks on older locomotives. VIA Rail is obtaining newer 900 series VIA locomotives which have puncture resistant and compartmentalized fuel tanks, and are built to meet the new AAR standard.

May 2005: Board reassessment of response to R96-05

Given that the occurrence type locomotives are removed from service and that VIA is buying new locomotives with fuel tanks that meet the crashworthiness standard, the Board reassesses the response to Recommendation R96-05 as Satisfactory in Part.

In consideration that no further action is planned to be taken and continued reassessment will not likely yield further results, this deficiency file is assigned a dormant status.

This recommendation is assigned an active status following 2 VIA Rail passenger train derailments (R12T0038, R13W0124) involving locomotives that had been recently remanufactured, but had their fuel tanks punctured during the accidents.

January 2014: Additional response to R96-05

Transport Canada has solicited the Railway Association of Canada and its member railways to formulate rules that would apply Association of American Railroads (AAR) crashworthiness standards to new and remanufactured locomotives.

April 2014: Board assessment of response to R96-05 (Satisfactory Intent)

Transport Canada Rail Safety has requested the Railway Association of Canada to formulate and submit rules that would apply AAR crashworthiness standards to new and remanufactured locomotives. The AAR crashworthiness standards include, by reference to AAR Standard S-5506 (Performance Requirements for Diesel Electric Locomotive Fuel Tanks), the updated Penetration Resistance and Spill Control requirements. The proposed actions, if implemented, would significantly reduce the risk. However, the actions are not sufficiently advanced at this time. The Board reassesses the response to Recommendation R96-05 as Satisfactory Intent.

Latest response and assessment

February 2015: Transport Canada's response to Recommendation R96-05

Transport Canada approved the Railway Locomotive Inspection and Safety Rules formulated and submitted by the Railway Association of Canada, which state in part:

19. FUEL TANKS

19.1 After January 1, 2015 fuel tanks, on new and remanufactured locomotives travelling at speeds exceeding 25 MPH (40 KPH) purchased subsequent to the approval of this rule, are to be of high impact resistant design which meet or exceed current Association of American Railroads Manual of Standards and Recommended Practices (S-5506).

19.2 Fuel tanks shall be provided with suitable liquid level gauges, so located that the fuel level in the tanks can be determined when the tanks are being filled. Gauges must be protected against accidental breakage where loss of fuel would be incurred.

March 2015: Board reassessment of the response to Recommendation R96-05 (Fully Satisfactory)

The new Railway Locomotive Inspection and Safety Rules, No. 19 Fuel Tanks, ensures that approved fuel tanks of high impact resistant design will be installed on new and remanufactured locomotives. By limiting damage to the fuel tank of the locomotive, this action has substantially reduced the risk of fuel loss in the event of an accident involving the fuel tank.

Therefore, the response to the recommendation is considered to be Fully Satisfactory.

File status

Next TSB action

This deficiency file is Closed.